Internal->External PSU mod
Posted: Nov 29th, '16, 17:41
some background: the yocto appears to be designed to be powered by a 15VAC adapter, and has built-in half-wave rectifier.
afterwards, there's been a thread suggesting a modification to adapt an internal PSU with full-wave rectifier link
my yocto kit came with this modification on a nice green PCB made by xlarge:
it turns out however, that there's some PSU-related noise going on
the problems, as far as i can tell, are two:
1) when the yocto GND is connected to EARTH (via the loop breaker) i get a constant buzz, even when the yocto is switched off (my switch turns off the 220VAC going into the transformer)
- now, if i just remove that connection - the buzz goes away, however:
2) when the box is closed back together - i still get hum/buzz, this turns out to be picked up electromagnetically, the transformer is basically sitting a few centimeters from the whole mainboard
- moving the green board with the transformer away from the yocto PCBs fixes that issue. about 15 centimeters of distance is sufficient
with that said, i should also say that i'm not too familiar with 220VAC/mains/ground loops/earthing
i've read some thing about ground loops and hum/buzz, and it seems it's possible that in some houses, the "earth" pin may not be exactly what it should be.. so in this regard - i haven't checked if mine is "proper"
i also don't think i have another similar device (an audio device which takes 220VAC power (all three pins) and has a metal case) to use it as a reference and to see if it also hums/buzzes in a similar scenario
but in any case, even if i solve problem #1 somehow, i don't think solving #2 would be easy.. i already tried making some "shield" around the transformer but it made absolutely zero audible difference
and so i decided it might be easier to just move the internal PSU outside of the box
prerequisits:
- my yocto has the metal case which has holes for both the barrel jack and the 220VAC power socket, as well as an ON/OFF switch
- i'm currently using the power switch, and the power socket with built-in fuse holder
- "green board" contains the blue "box" transformer, rectifier, two fuses, and the loop-breaker
the idea:
- move the green board out of the box
- the green board shall be put in its own box, probably plastic
- the "PSU" will have a 220VAC power cord on one end
- the "PSU" will output filtered +15VDC, GND, and -15VDC (and maybe optionally mains earth) on a cable
- this cable should have a connector, and it should be such a connector that is hard to mistakenly plug into something else
- the power socket on the yocto shall be replaced with the same sort of connector, it should be such a socket that is hard to mistakenly plug something dangerous
- the ON/OFF switch on the yocto case may stay, it can be used to switch OFF the +15 and -15 supply
- the two large capacitors on the IO board (2200uF) will be ommited or replaced with smaller ones (but not thrown away, see below)
- the "PSU" will include large capacitors on its end, to filter the +15 and -15 voltages (the two large caps from the IO board may go here)
now, the two important things are the schematic, and the choice of connector
so far, after some discussions, we picked XLR as a good candidate
depending on whether 3 or 4 pins are going to be used, there's XLR3 and XLR4
the XLR male connector (with exposed pins) will go onto the yocto, and the female connector will go onto the cable, it will be a good idea to label them since they will be used for exotic purposes!
so, if anyone has any comments or thoughts - throw them on the table
i'm almost sure this can get rid of the hum and buzz, but i'm not fully sure if it is a good idea in terms of safety
* i'll update this post with some more pics
afterwards, there's been a thread suggesting a modification to adapt an internal PSU with full-wave rectifier link
my yocto kit came with this modification on a nice green PCB made by xlarge:
it turns out however, that there's some PSU-related noise going on
the problems, as far as i can tell, are two:
1) when the yocto GND is connected to EARTH (via the loop breaker) i get a constant buzz, even when the yocto is switched off (my switch turns off the 220VAC going into the transformer)
- now, if i just remove that connection - the buzz goes away, however:
2) when the box is closed back together - i still get hum/buzz, this turns out to be picked up electromagnetically, the transformer is basically sitting a few centimeters from the whole mainboard
- moving the green board with the transformer away from the yocto PCBs fixes that issue. about 15 centimeters of distance is sufficient
with that said, i should also say that i'm not too familiar with 220VAC/mains/ground loops/earthing
i've read some thing about ground loops and hum/buzz, and it seems it's possible that in some houses, the "earth" pin may not be exactly what it should be.. so in this regard - i haven't checked if mine is "proper"
i also don't think i have another similar device (an audio device which takes 220VAC power (all three pins) and has a metal case) to use it as a reference and to see if it also hums/buzzes in a similar scenario
but in any case, even if i solve problem #1 somehow, i don't think solving #2 would be easy.. i already tried making some "shield" around the transformer but it made absolutely zero audible difference
and so i decided it might be easier to just move the internal PSU outside of the box
prerequisits:
- my yocto has the metal case which has holes for both the barrel jack and the 220VAC power socket, as well as an ON/OFF switch
- i'm currently using the power switch, and the power socket with built-in fuse holder
- "green board" contains the blue "box" transformer, rectifier, two fuses, and the loop-breaker
the idea:
- move the green board out of the box
- the green board shall be put in its own box, probably plastic
- the "PSU" will have a 220VAC power cord on one end
- the "PSU" will output filtered +15VDC, GND, and -15VDC (and maybe optionally mains earth) on a cable
- this cable should have a connector, and it should be such a connector that is hard to mistakenly plug into something else
- the power socket on the yocto shall be replaced with the same sort of connector, it should be such a socket that is hard to mistakenly plug something dangerous
- the ON/OFF switch on the yocto case may stay, it can be used to switch OFF the +15 and -15 supply
- the two large capacitors on the IO board (2200uF) will be ommited or replaced with smaller ones (but not thrown away, see below)
- the "PSU" will include large capacitors on its end, to filter the +15 and -15 voltages (the two large caps from the IO board may go here)
now, the two important things are the schematic, and the choice of connector
so far, after some discussions, we picked XLR as a good candidate
depending on whether 3 or 4 pins are going to be used, there's XLR3 and XLR4
the XLR male connector (with exposed pins) will go onto the yocto, and the female connector will go onto the cable, it will be a good idea to label them since they will be used for exotic purposes!
so, if anyone has any comments or thoughts - throw them on the table
i'm almost sure this can get rid of the hum and buzz, but i'm not fully sure if it is a good idea in terms of safety
* i'll update this post with some more pics